200-250 Kg/hr Production Capacity
Suitable for all types of Rice & Pulses
Brand : Dafe (PKV)
Dafe (PKV) Commercial Single Screw 1 HP Rice and Pulses Polisher, 200-250 Kg/hr
SKU : RD-DA-20233607
MRP : ₹61500
₹59280
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Short Description
Dafe (PKV) 1 HP Rice and Pulses Polisher
Country of origin: India
Specification
- Brand: Dafe (PKV)
- Weight (Approx.) : 150 kg
- Motor Power : 1 HP
- Capacity : 200-250 Kg/hr
- Capacity : 1600-2000 Kg/day
- Phase : 3
- Grains Polishing : All Pulses and Rice
- Dimensions : 2650 x 460 x 1580 mm
- Weight : 150 Kg (Approx.)
Description
The Dafe (PKV) Single Screw Polisher is mainly used for polishing the grains and pulses to give them an attractive, polished look. It is an essential component in the dal milling process, following cleaning, grading, and splitting stages. The primary objective of the machine is to enhance the visual appeal, aesthetics of the dal products by making them appear and uniform in appearance. This Rice and Pulses polisher is equipped with a 1 HP three phase motor and has a polishing capacity of 1600 - 2000 kilograms in a day which makes this machine a perfect fit for carrying out high volume grains and pulses polishing operations.
Features
:- Efficient Polishing Mechanism : The Dal Polisher employs a polishing mechanism that utilizes within a casing, creating friction that effectively polishes the dal. This process helps in removing any remaining bran or dust, resulting in a visually appealing product.
- Compact Design : This polisher is designed to occupy less space while still delivering high performance. Its compact design makes it suitable for small-scale operations or facilities with limited space.
- Low Power Consumption : The machine is engineered to operate efficiently with minimal energy requirements. This feature not only reduces operational costs but also makes it environmentally friendly.
- High Processing Efficiency : Despite its size, the Dal Polisher maintains high processing efficiency, allowing for quick and effective polishing of pulses without compromising on quality.
Applications
:- Improving Edibility : Polishing not only enhances appearance but also improves the edibility of rice and pulses. The removal of bran can reduce bitterness associated with certain varieties, making them more palatable. This is crucial for consumer acceptance in both domestic and international markets.
- Increasing Shelf Life : The polishing process creates a protective layer on the surface of rice grains or pulses, which helps to prevent moisture absorption during storage. This characteristic significantly extends the shelf life of these products by reducing spoilage caused by mold or insects.
- Cost-Effectiveness : Utilizing a single screw design minimizes energy consumption while maximizing output efficiency compared to larger machines with higher horsepower requirements. This cost-effectiveness makes it an attractive option for small businesses or cooperatives involved in grain processing.
Usage
:1. Preparation Before Use :
- Inspect the Machine : Check for any visible damage or wear on the machine components, including the screw, motor, and housing. Ensure that all parts are securely fastened.
- Clean the Machine : Make sure that the machine is clean and free from any residues from previous operations. This helps prevent contamination of the new batch of rice or pulses.
2. Setting Up the Machine :
- Positioning : Place the polisher on a stable surface where it can operate without vibrations or movement.
- Power Supply : Ensure that you have a suitable power supply and connect the machine to an appropriate electrical outlet.
3. Loading Material :
- Hopper Filling : Fill the rice or pulses from the hopper area. Do not overload; ensure there is enough space for material to flow freely through the machine.
- Check for Foreign Objects : Before starting, check that there are no foreign objects mixed in with your grains as these can damage the machine.
4. Operating the Polisher :
- Start the Machine : Turn on the power switch to start the motor. Allow it to reach full speed before introducing any material.
- Introduce Material Gradually : Slowly feed rice or pulses into the hopper while monitoring how they move through the machine. Avoid dumping large quantities at once as this can cause blockages.
- Monitor Performance : Keep an eye on how well grains are being polished. If you notice excessive noise or vibration, stop immediately and check for issues.
5. Post-Operation Procedures :
- Turn Off Power : Once polishing is complete, turn off the machine and disconnect it from power.
- Empty Residuals : Open any discharge outlets and allow residual grains or pulses to exit completely.
- Clean Up : After use, clean all parts of the polisher according to manufacturer guidelines. This may include wiping down surfaces and removing any stuck particles.
Maintenance :
- Regular Checks : Regularly inspect belts, screws, and other moving parts for wear and tear.
- Lubrication : Lubricate moving parts as recommended by your manufacturer to ensure smooth operation.
- Storage : Store in a dry place when not in use to prevent rusting or damage from moisture.
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