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Brand: Generic ( Made in India )
Commercial 10 HP Double Stage Flour Mill/Pulverizer Machine, 70-150 Kg/hr Capacity (Without Motor)
SKU: RD-JS-20233384
₹60850 (Including GST)
Get extra ₹913 Discount (On Checkout)
Delivery By: May 6 - May 8
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Short Description
Double Stage Flour Mill/Pulverizer Machine
70-150 Kg/hr Production Capacity
6+4 Dual Chamber Blade
Country of origin: India
Description
One kind of grinding machinery used in many sectors, especially in the food processing sector, is the double stage pulverizer. It is made up of two sets of rapidly revolving grinding plates that grind materials into various particle sizes. The machine's design prioritizes stability, low energy usage, and efficiency. A wide range of materials, including wheat, rice, corn can be ground using it. The pulverizer is perfect for use in the food processing industry because of its simple layout, ease of use, and low maintenance requirements. This machine requires a 10 HP motor to work at it's full potential and is built using mild steel material along with this the machine has a production capacity of 70-150 kilograms per hour, which makes it perfectly suitable for commercial usage.
Features
:- Easy to Operate : The machine requires no professional or technical knowledge and is easy to setup and operate.
- Durable Build : The machine is built using durable mild steel material which enhances the overall strength and durability of the machine.
- High Grinding Capacity : This machine is suitable for commercial usage because of it's high grinding capacity. It can easily achieve the grinding capacity of 70-150 kilos per hour.
Specification
:- Brand: Generic ( Made in India )
- Material : Mild Steel
- Weight (Approx.) : 210 kg
- Required Motor : 10 HP
- Required Motor Speed : 1440 RPM (Three Phase)
- Body Material : Mild Steel
- Hopper Capacity : 25-30 Kg
- No. of Jali : 6
- Motor & Machine Pulley : 10 inch (25.4 cm)/4 inch (10.16 cm) Double Groove V-Belt Pulley
- Bearing Size & Belt : 6308 SKF
- Belt no. : C-69
- Machine Pedestal Oiling : Gear Oil - 140 no. & Gear ease High Temperature
- Total Blades : 6+4 Dual Chamber
- Grinding Chamber : 13 x8 inches (33.02 x 20.32 cm) & 10 x 4 inches (25.4 x 10.16 cm) (Heavy Drum Structure)
- Output Capacity : 70-150 Kg/hr Capacity
Note :
- The motor is not included with the machine. The user needs to buy the motor separately.
- The video is for reference purposes only.
Usage
:1. Preparation Before Use :
- Check the Equipment : Before starting, inspect the pulverizer for any visible damage or wear, particularly in the grinding parts such as the beater and screens.
- Clean the Machine : Ensure that all previous materials have been removed from the machine. This can be done by brushing out any residual particles from the grinding chamber.
2. Setting Up for Grinding :
- Adjust Feeding Mechanism : The flow of material from the feeding hopper should be regulated using a vertical adjustable slide. This adjustment should correspond to the load indicated by an ammeter, which helps in maintaining optimal performance during operation.
- Select Appropriate Screen Size : Depending on the desired fineness of the output product, choose an appropriate screen size for your application.
3. Feeding Material :
- Load Material into Hopper : Pour the grains into the feeding hopper of the pulverizer.
- Start Feeding Process : Begin feeding material into the pulverizer while monitoring its performance.
4. Operating the Pulverizer :
- Start Machine : Turn on the pulverizer. The rotor and beater will rotate at speeds between 4500 to 6000 RPM.
- Observe Crushing Process : In this first chamber, four beaters rotate in an anti-clockwise direction, cutting through materials caught between them and “V” shaped teeth liners with a scissors action.
- Transition to Fine Grinding Chamber : After initial crushing, materials will pass into a second fine powdering chamber where they undergo further grinding until they reach desired fineness.
5. Collecting Output :
- Monitor Output Consistency : Check for uniformity in particle size as it exits through delivery troughs attached at the bottom of outlet chambers.
- Stop Machine When Finished : Once sufficient material has been processed, turn off the machine.
Maintenance :
- Regular Cleaning : Clean the pulverizer regularly to prevent build-up and contamination. Establish a cleaning schedule that works best for your operation and the materials you are processing.
- Wear Parts : Keep a stock of essential wear parts to minimize downtime during repairs.
- Establishing a detailed maintenance schedule : This schedule should outline all regular inspections, lubrication tasks, and component replacement intervals.
Applications
:- Hotels and Restaurants : In the hospitality industry, double stage pulverizers are utilized for grinding spices and other food ingredients. This ensures consistent quality and fine texture in culinary preparations, which is crucial for maintaining flavor profiles in dishes.
- Catering Services : Catering businesses benefit from the high-capacity grinding capabilities of double stage pulverizers, allowing them to process bulk ingredients efficiently. This is essential for large-scale food preparation, ensuring that meals can be prepared quickly without compromising on quality.
- Masala Industries : The masala industry relies heavily on double stage pulverizers for producing various spice powders. The machine’s ability to handle high volumes while providing precise particle size reduction meets the high-demand requirements of this sector.
