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Brand: Dafe (PKV)
Dafe (PKV) Heavy Duty 3HP Mini Dal Mill, 100-150 Kg/hr Capacity
SKU: RD-DA-20233337
₹150600 (Including GST)
MRP : ₹265000
Get extra ₹2,259 Discount (On Checkout)
Delivery By: May 7 - May 9
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Short Description
Dafe (PKV) 3HP Mini Dal Mill
100-150 Kg/hr Capacity
Three Phase
Country of origin: India
Description
A Dal Mill Machine is a facility where dal is processed by undergoing a series of steps and is designed for carrying out high volume industrial and commercial operations. The machine is equipped with a 3 HP three phase motor with a total processing capacity of 800-1200 kilograms per day and is designed in a way to withstand high volume dal processing operations without any difficulty.
Features
:- De-husking Capability : The primary function of a dal mill machine is to remove the husk from various types of pulses such as lentils, chickpeas, and beans. This dehusking process is essential for making the pulses more digestible and palatable.
- Splitting Functionality : In addition to dehusking, this machine can split the pulses into two halves. This splitting is vital for many culinary applications where whole pulses are not desired.
- Energy Efficiency : The dal mill machine is designed to be energy-efficient, minimizing power consumption while maximizing output.
- Durability and Maintenance : Dal mill machine is typically constructed from high-quality materials that ensure durability over time. It is also designed for easy maintenance, allowing operators to perform routine checks and repairs without significant downtime.
Specification
:- Brand: Dafe (PKV)
- Weight (Approx.) : 300 kg
- Motor Power : 3 HP
- Capacity (Per Hour) : 100-150 Kg/hr.
- Capacity (Per Day) : 800-1200 Kg/day
- Phase : Three
- Dimension : 1520 x 1320 x 1780 mm
- Weight : 300 Kg (Approx.)
Output Capacity :
- Toor Dal : 72 - 75 %
- Other Dals : 78 - 82 %
Usage
:1. Preparation Before Operation :
- Check the Machine : Inspect the machine for any visible damages or loose parts. Ensure that all components are securely attached and that there are no obstructions in the milling chamber.
- Clean the Machine : Make sure that the machine is clean from any previous residues. This prevents contamination and ensures better quality output.
2. Setting Up the Machine :
- Power Supply : Connect the machine to a suitable power supply. Ensure that the electrical connections are safe and comply with local regulations.
- Adjust Settings : Depending on the type of dal you are processing, adjust the settings on the machine as per your requirements. This may include adjusting the gap between rollers for de-husking or splitting.
3. Feeding Pulses into the Machine :
- Prepare Pulses : Sort and clean pulses before feeding them into the mill. Remove any stones, dirt, or foreign materials.
- Loading Pulses : From the hopper are load pulses into the machine’s feed inlet. Avoid overloading; follow manufacturer guidelines regarding maximum capacity.
4. Operating the Machine :
- Start the Machine : Turn on the power switch and allow it to reach operational speed before feeding pulses into it.
- Feed Pulses Gradually : Introduce pulses gradually into the feed inlet while monitoring their flow. This helps maintain consistent processing without overloading.
- Monitor Performance : Keep an eye on how well the machine is performing during operation. Listen for unusual sounds which might indicate issues such as blockages or mechanical problems.
5. Collecting Processed Dal :
- Collection Containers : Place appropriate containers under discharge outlets to collect de-husked or split dal as it exits from different outlets.
- Check Output Quality : After processing, check for quality by inspecting for husk removal efficiency and overall cleanliness of processed dal.
Maintenance :
- Daily Cleaning : After each use, clean the machine thoroughly to remove any residual pulses or dust. Use a soft brush or cloth to wipe down all surfaces.
- Lubricate Moving Parts : Check the manufacturer’s manual for specific lubrication points. Generally, bearings and moving components should be lubricated regularly with appropriate oil or grease to reduce friction and wear.
- Regular Inspections : Frequently inspect belts, pulleys, and other mechanical components for signs of wear or damage. Replace any worn-out parts immediately to prevent further damage.
- Screen Condition : Check the condition of screens used for grading pulses; they should be free from tears or blockages to ensure efficient operation.
- Electrical Connections : Inspect electrical connections for any signs of wear or damage; ensure that all wiring is intact and secure.
- Repairs by Professionals : For any major repairs or replacements needed beyond basic maintenance tasks, consult with qualified technicians who specialize in dal mill machinery.
Applications
:- Small-Medium Scale Production : This type of dal mill is particularly suited for small to medium-scale production units. It allows local entrepreneurs and farmers to process their own pulses, reducing dependence on larger mills and providing an opportunity to add value to their agricultural products.
- Nutritional Enhancement : By processing pulses through this machine, the nutritional quality is preserved. The machine retains proteins and natural shine during milling, which is essential for maintaining the health benefits associated with consuming pulses.
- Cost Efficiency : With a power rating of 3 HP, this machine operates efficiently while consuming less energy compared to larger models. This makes it an economical choice for small businesses looking to minimize operational costs while maximizing output.
