Hammer Mill with Cyclone 5HP
Output Capacity : 50-60 kg per hr
Grinds all kinds of dry grains and spices
- Farm & Garden
- Pumps & Motors
- Food Processing
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Brand : Generic ( Made in India )
Commercial 5 HP Hammer Mill With Cyclone, Three Phase, 50 to 60 Kg/hr Capacity
SKU : DK-KY-2044
MRP : ₹89999
₹72700
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Delivery By: Jul 6 - Jul 8 
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Short Description
Country of origin: India
Specification
- Brand: Generic ( Made in India )
- Weight (Approx.) : 130 kg
- Material : Mild Steel
- Motor Power : 5HP Motor
- Phase : Three
- Voltage : 440 V
- No. of Razor : 40
- Output Capacity : 50-60 kg per hr
- Diameter of Hopper : 280 x 170 mm
- Output Diameter : 3 to 15 mm
- Application : Grinds all kinds of dry grains and spices
- Function : Crush dry grains and spices Into Powder
- Dimension (L x W x H) : 730 x 650 x 920 mm
Note : The color of the machine may vary.
Description
The Hammer Mill with Cyclone is a specialized machinery that utilizes high-speed hammers to crush and grind variety of materials. The working principle of the hammer mill involves fast moving hammers which strike the raw materials repeatedly until they are small enough to pass through a selected screen size. The cyclone attached to the mill helps to separate the fine particles from the air mixture after the materials are crushed. This separation technique ensures that only the desired particle size exits the mill while larger particles are returned for further grinding. This machine is equipped with a 5 HP three phase electric motor with a output capacity of 50-60 kilos per hour.
Features
:- Efficient Grinding Mechanism : The hammer mill employs high-speed rotating hammers that efficiently pulverize materials into fine particles.
- Cyclone Separator Integration : The incorporation of a cyclone separator enhances the dust collection process, efficiently removing fine particles from the airflow.
- Energy Efficiency : The cyclone’s design improves airflow and reduces energy consumption during the grinding process.
Applications
:- Grain Processing : Hammer mills are extensively deployed in the agricultural sector for grinding grains such as corn, wheat, and barley.
- Food Industry : In food manufacturing, these machines are used for milling various products, including spices, sugar, and dried fruits, ensuring a fine particle size for enhanced flavor and uniformity.
- Pharmaceutical Sector : The fine grinding capabilities of hammer mills make them suitable for processing active pharmaceutical ingredients, ensuring consistent particle size for effective drug formulation.
Usage
:1. Set Up the Equipment
- Location : Place the hammer mill on a solid and level surface to minimize vibrations during operation.
- Check Connections : Ensure that the cyclone blower is securely connected to the hammer mill's discharge outlet.
- Power Source : Ensure that the hammer mill is connected to it's respective power sources. Check that all electrical connections are safe and up to code.
2. Prepare the Material
- Select the Right Material : Choose materials suitable for processing through a hammer mill. Common materials include grains (e.g., corn, wheat) or spices.
- Preprocessing : If necessary, preprocess the material to eliminate large foreign objects or oversized pieces that could damage the equipment.
- Moisture Content : Ensure that the moisture content of the material is within acceptable limits. Excess moisture can lead to clumping and reduce milling efficiency.
3. Operational Steps
- Start the Equipment : Turn on the hammer mill and allow it to reach the desired operational speed before introducing any material.
- Feed the Material : Gradually feed the material into the hammer mill’s hopper. Use an even and controlled feeding method to prevent overloading, which could lead to uneven grinding.
- Monitor the Output : Observe the output to ensure the particle size meets your requirements. Depending on the hammer mill settings (like screen size), you can achieve different particle sizes.
- Adjust Settings : If the output isn’t to your specifications, adjust the screen size or hammer settings as needed. A finer screen results in smaller particle sizes, while a coarser screen yields larger particles.
4. Cyclone Operations
- Dust Collection : The cyclone blower captures the fine particles that exit the hammer mill. Monitor the cyclone for any blockages or buildup of material.
- Adjust Airflow : Depending on your material and desired particle size, you may need to adjust the airflow. This may involve changing the blower speed or modifying the ductwork to ensure optimal performance.
- Regular Maintenance : Regularly inspect and clean the cyclone system to avoid any buildup that can affect performance. Ensure that the filtration system is functional, as a clogged filter can hinder airflow.
5. Safety Precautions
- Protective Gear : Always wear appropriate safety gear, including goggles, gloves, and masks, to protect against dust inhalation and flying debris.
- Emergency Procedures : Be familiar with emergency shutdown procedures. Ensure an emergency stop button is accessible, and power cut-off procedures are clear.
- Regular Inspections : Routinely perform maintenance checks on both the hammer mill and cyclone blower, looking for wear and tear on hammers, screens, and other vital components.
Maintenance :
1. Regular Inspection :
- Wear and Tear : Examine the hammers, screen, and internal surfaces for signs of wear. Replace worn hammers and screens to ensure consistent particle size and efficiency.
- Alignment : Ensure all components, including the hammer assembly and cyclone blower, are properly aligned to prevent unnecessary vibrations or stresses.
2. Cleaning :
- Dust Accumulation : Regularly clean the cyclone chamber and the blower to prevent clogs that can impede performance. Accumulated dust can also pose safety hazards.
- Material Residues : Ensure that leftover materials do not mix with new product batches. Clean the hammer mill and cyclone thoroughly before changing materials.
3. Lubrication :
- Lubrication Schedule : Establish a lubrication schedule according to the manufacturer's recommendations. Pay special attention to bearings, and ensure that grease or oil levels are maintained.
- Quality Lubricants : Use high-quality lubricants suitable for the specific operating conditions and temperatures.
4. Replacement of Wearing Parts :
- Monitor Condition : Keep a log of wear patterns and performance to predict when parts need replacing. This proactive approach helps avoid breakdowns.
- Stock Spare Parts : Maintain a stock of commonly replaced parts to minimize downtime during maintenance.
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