Brand : Ostad
Ostad 3No. Polisher For Advanced Rice Polishing
SKU : SI-O3-40188
MRP : ₹60000
₹55000
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Short Description
Ostad 3No. Polisher with stone. 
Output Capacity - 1 Ton/Hr.
Country of origin: India
Specification
  • Brand: Ostad
  • Weight (Approx.) : 220 kg
  • Material : Cast Iron
  • Capacity 1 Tonne/Hour
  • Phase : Single 
  • Motor Power -30 HP
Description
The OSTAD No. 3 Rice Polisher, driven by a formidable 30 HP electric motor, represents a high-capacity, industrial-grade machine designed for advanced rice polishing. Its substantial cast iron body ensures exceptional stability and durability, essential for continuous, high-volume operation in large-scale rice mills. This polisher is engineered to deliver a superior finish to de-husked rice, enhancing its market appeal and quality. It's a robust solution for processing substantial quantities of rice with precision and efficiency. Best Paired with a high capacity Tractor.

Features

 :
  • Exceptional 30 HP Motor Power: Equipped with a very powerful 30 Horsepower motor, this polisher provides immense operational force, enabling rapid and efficient polishing of vast quantities of rice, making it ideal for large-scale commercial and industrial applications.
  • Heavy-Duty Cast Iron Construction: The machine's main body is meticulously crafted from durable cast iron, offering superior structural integrity, vibration dampening, and resistance to wear, ensuring a significantly extended operational lifespan and consistent performance under heavy loads.
  • High Volume Polishing Capacity: Designed for significant throughput, this polisher can handle a large volume of de-husked rice per hour, ensuring high productivity and meeting the demands of large rice processing facilities where speed and efficiency are paramount.
  • Superior Grain Finish: The polisher is engineered to remove the bran layer effectively while minimizing breakage, resulting in a smooth, lustrous, and bright appearance of the rice grains, which significantly enhances their market value and consumer appeal.
  • Industrial-Grade Stability & Durability: Its robust cast iron construction provides unparalleled stability during high-speed operation, ensuring precision polishing and long-term reliability in demanding industrial environments.

Applications

 :
  • Large-Scale Commercial Rice Mills: Essential for very large rice mills and processing plants that require high-volume polishing to produce premium quality polished rice for domestic and international markets.
  • Integrated Rice Processing Facilities: Forms a critical component within fully integrated rice processing lines, positioned after the hulling and separation stages to add the final polish to the rice grains.
  • Rice Export & Trading Houses: Indispensable for businesses involved in large-scale rice export and trading, ensuring the processed rice meets stringent quality and aesthetic standards required for global markets.
  • Food Production & Packaging Units: Utilized by large food production and packaging units that source and process raw rice for various food products or for direct consumer packaging.
  • Quality Enhancement Centers: Employed in facilities dedicated to enhancing the quality and appearance of rice, preparing it for premium segments of the market.

Usage

 :
  • Pre-Polishing Preparation: Ensure that the rice fed into the polisher is already de-husked and as free as possible from bran, dust, or impurities to maximize polishing efficiency and prevent premature wear of components.
  • Stable Power Supply: Connect the 30 HP motor to a robust and appropriately rated three-phase industrial electrical power supply, ensuring all wiring and safety protocols comply with high-power industrial machinery standards.
  • Controlled Rice Feed: Maintain a consistent and regulated flow of de-husked rice into the polisher's inlet. Overfeeding can reduce polishing efficiency, while underfeeding might lead to uneven polishing.
  • Monitor Polishing Quality: Continuously observe the quality of the polished rice output, adjusting settings such as pressure and flow rate as needed to achieve the desired degree of polish and minimize grain breakage.
  • Safety Procedures: Strictly adhere to all safety guidelines, including wearing appropriate personal protective equipment ensuring all safety guards are in place, and never attempting to clear blockages or perform maintenance while the machine is operational.

  • Maintenance 
  • Regular Cleaning: Perform thorough cleaning after each operational shift or day, removing all bran, dust, and any residual rice particles from inside the machine, particularly from the polishing chamber and screens, to prevent clogging and maintain optimal performance.
  • Lubrication Schedule: Strictly follow the manufacturer's lubrication schedule for all bearings, shafts, and moving parts, using the specified industrial-grade lubricants to reduce friction and significantly extend the lifespan of critical components.
  • Polishing Stone/Cone Inspection & Replacement: Regularly inspect the polishing stones or cones for wear. Worn-out polishing components will reduce efficiency and quality, so replace them promptly as per the manufacturer's recommendations.
  • Belt and Pulley Maintenance: Periodically check the tension and condition of the drive belts connected to the 30 HP motor. Adjust or replace worn belts to ensure efficient power transmission and inspect pulleys for any signs of damage or misalignment.
  • Comprehensive System Check: Conduct routine checks on all electrical connections, fasteners, and structural components. Tighten any loose bolts, inspect for cracks in the cast iron body, and address any anomalies immediately to prevent downtime and ensure safe operation.
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