Capacity per hour: 800-1000 Kgs
Driving Pulley: 12”* 6”
Speed RPM: 940-1200
Power required: 20 HP
No. 2 Z+ Polisher Model fitted with a stone for super polished white rice
No. 2 Classic with two powerful Hulling Shells. The OSTAD No. 2 Rice Huller is a top-tier agricultural machine engineered for large-scale and efficient de-hulling of paddy rice. Driven by a powerful 20 HP electric motor, this model offers superior processing capacity and sustained performance. Its solid cast iron body ensures exceptional durability and operational stability, making it an indispensable asset for medium to large rice mills and industrial-scale grain processing facilities. This machine is a testament to robust engineering, designed for maximum output and a long service life.
Features
:- High-Powered 20 HP Motor: Equipped with a formidable 20 Horsepower motor, the OSTAD No. 2 delivers significantly increased processing speed and capacity, making it suitable for continuous, heavy-duty commercial operations requiring high volumes of de-husked rice.
- Robust Cast Iron Construction: The machine's primary body is meticulously crafted from high-grade cast iron, offering exceptional structural integrity, resistance to wear, and reduced vibration during high-speed operation, ensuring prolonged operational life and reliability.
- Superior Processing Capacity: This model boasts a higher output, typically processing 800-1000 Kgs of paddy per hour. This makes it highly efficient for larger volumes, maximizing productivity and optimizing processing timelines in commercial settings.
- Optimized Design for Performance: With a typical operating speed of 940-1200 RPM and a 12” x 6” driving pulley, the No. 2 huller is designed for precise husk removal and minimal grain breakage, yielding high-quality de-husked rice.
- Built for Industrial Use: Its sturdy build signify its readiness for demanding industrial environments, providing the stability and durability required for consistent, long-term operation.
Applications
:- Medium to Large Scale Rice Mills: Ideally suited for established rice mills and processing units that require high-volume paddy de-hulling to meet market demand for processed rice.
- Industrial Complexes: Integral to larger industrial setups involved in comprehensive rice processing, including subsequent stages like polishing, grading, and packaging.
- Commercial Rice Trading & Export: Supports businesses involved in large-scale rice trading and export by providing the necessary capacity for processing raw paddy into market-ready, de-husked rice efficiently.
- Community Rice Processing Centers: Serves as a central processing unit for a cluster of villages or farming communities, enabling collective processing of harvested paddy and value addition at a local level.
- Feed Mills & Other Industries: Can also be utilized in certain feed mills or other industrial applications where de-husked grains are a raw material, demonstrating its versatility beyond just human consumption rice.
Usage
:- Ensure Clean Paddy Input: Before operation, ensure that the paddy fed into the huller's hopper is thoroughly cleaned and free from any impurities like stones, dust, or straw to prevent damage to the machine and ensure optimal output quality.
- Proper Power Connection: Connect the 20 HP motor to a stable and appropriately rated three-phase electrical power supply, ensuring all wiring and electrical connections comply with industrial safety standards.
- Controlled Feeding: Maintain a consistent and steady flow of paddy into the machine's inlet to ensure uniform de-hulling and prevent overloading, which can affect efficiency and potentially cause blockages.
- Monitor Performance: Regularly observe the de-hulling process, including the output of de-husked rice and husk, and listen for any unusual noises. Adjust the machine settings as needed to optimize performance and minimize grain breakage.
- Adhere to Safety Protocols: Always follow strict safety guidelines, including wearing necessary personal protective equipment ensuring all safety guards are in place, and never reaching into the machine while it is operational.
Maintenance:
- Daily Cleaning Regime: After each operational cycle or at the end of the day, meticulously clean the interior and exterior of the machine, removing all accumulated husk, dust, and any residual rice grains to prevent build-up and maintain hygiene.
- Scheduled Lubrication: Follow the manufacturer's recommendations for lubricating all moving parts, including bearings, shafts, and pulleys, using appropriate lubricants to reduce friction and extend the lifespan of components.
- Rubber Roller & Screen Inspection: Regularly inspect the rubber rollers for signs of wear, cracks, or damage, replacing them when necessary to ensure efficient hulling. Also, check and clean the screens to maintain proper separation.
- Belt and Pulley Checks: Periodically inspect the drive belts for tension and wear. Adjust or replace worn belts to ensure optimal power transmission from the 20 HP motor. Also, check pulleys for alignment and damage.
- Fastener Tightening & General Health Check: Routinely check and tighten all bolts, nuts, and fasteners throughout the machine to prevent loosening due to vibration. Conduct a general visual inspection for any unusual wear or damage, addressing issues promptly to prevent major breakdowns.