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Brand: Generic ( Made in India )
Commercial Double Stage Flour Mill/Pulverizer Machine, 180-250 Kg/hr Capacity, (Without 20 HP Motor)
SKU: RD-JS-20233390
₹145100 (Including GST)
MRP : ₹155200
Get extra ₹2,177 Discount (On Checkout)
Delivery By: May 29 - May 31
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Short Description
Double Stage Flour Mill/Pulveriser Machine, Without Motor
180-250 Kg/hr Capacity, Mild Steel Body
Country of origin: India
Description
The double stage pulverizer is one type of grinding equipment that is utilized in several sectors, especially the food processing sector. The two sets of rapidly rotating grinding plates combine to grind materials into a range of sizes. The machine's design prioritizes stability, low energy usage, and efficiency. It can be used to grind a variety of commodities, such as wheat, rice, and corn. Because of its straightforward design, low maintenance needs, and convenience of operation, the pulverizer is ideal for use in the food processing industry. The machine requires 20 HP motor to function smoothly along with that the machine has a production capacity of 180 to 250 kilograms per hour making it a perfect fit for commercial usage.
Features
:- Dual Chamber Design : The unique two-chamber structure allows for simultaneous grinding and refining processes, resulting in finer flour output while maintaining high efficiency.
- High Grinding Efficiency : This pulverizer employs advanced grinding technology, ensuring thorough particle size reduction and optimal flour quality.
- Robust Construction : Built with durable materials, the double chamber flour mill is engineered for long-lasting performance and resistance to wear and tear during prolonged usage.
Specification
:- Brand: Generic ( Made in India )
- Material : Mild Steel
- Weight (Approx.) : 310 kg
- Required Motor : 20 HP
- Required Motor Speed : 1440 RPM
- Phase : Three
- Hopper Capacity : 35 - 40 Kg
- No. of Jali : 6
- Motor & Machine Pulley : 12 inch (30.48 cm)/5 inch (12.7 cm) Double Groove V-Belt Pulley
- Bearing Size & Belt : 6308 SKF Belt no. : C-69
- Machine Pedestal Oiling : Gear Oil - 140 no. & Gear ease High Temperature
- Total Blades : 6+4 Dual Chamber
- Grinding Chamber : 19.5 x 6.6 inches (49.53 x 16.76 cm) & 12 x 9.5 inches (30.48 x 24.13 cm) (Heavy Drum structure)
- Output Capacity : 180-250 Kg/hr average capacity
Note : The motor is not included with the machine, the user needs to purchase the motor separately.
Applications
:- Flour Production : The primary application of a commercial double chamber flour mill pulverizer is in the production of flour from various grains such as wheat, rice, corn, and millet. The dual chambers facilitate a more thorough grinding process, allowing for finer flour consistency and higher yield. This is particularly important in large-scale operations where efficiency and quality are paramount.
- Food Processing Industry : In the food processing industry, these pulverizers are used to produce various types of flours that serve as ingredients in numerous products. For instance, they can be utilized to create specialty flours like whole wheat flour, gluten-free flour (from rice or other grains), and even flavored flours by incorporating spices during the grinding process. This versatility makes them essential in bakeries, snack food manufacturers, and other food production facilities.
- Spice Grinding : Commercial double chamber flour mill pulverizers can also be adapted for spice grinding. By adjusting the settings and using appropriate screens, these machines can grind spices such as turmeric, coriander, and cumin into fine powders. This application is vital for spice manufacturers who require consistent particle sizes for their products.
Usage
:1. Understanding the Equipment :
- A commercial double chamber flour mill pulverizer typically consists of two grinding chambers. The first chamber is designed for coarse grinding, while the second chamber is for fine grinding. This design allows for better efficiency and quality in flour production.
2. Preparation Before Use :
- Clean the Machine: Before starting, ensure that the machine is clean and free from any previous residues. This prevents contamination of the new batch.
- Check Components: Inspect all parts, including the blades, chambers, and motor, to ensure they are in good working condition.
- Set Up Power Supply: Ensure that the machine is connected to a suitable power source as per its specifications
3. Selecting Raw Materials :
- Choose Quality Grains: Select high-quality grains or seeds that you intend to grind into flour. Common choices include wheat, rice, corn, and pulses.
- Moisture Content: Check the moisture content of the grains; ideally, it should be around 12-14% for optimal grinding performance.
4. Adjusting Settings :
- Grind Size Adjustment: Depending on your desired flour texture (coarse or fine), adjust the settings on the machine accordingly.
- Feed Rate Control: Set the feed rate based on your production needs. A slower feed rate may yield finer flour but can reduce overall output.
5. Operating the Machine :
- Start the Machine: Turn on the power supply and start the machine according to its operating instructions.
- Feed Grains Gradually: Begin feeding grains into the first chamber slowly and steadily to avoid overloading.
- Monitor Grinding Process: Keep an eye on both chambers during operation to ensure they are functioning correctly without overheating or jamming.
6. Collecting Flour :
- Flour Collection System: Gather the grounded flour into a collection bag or container from the outlet area.
- Check Consistency: After grinding, check if the flour meets your desired consistency; if not, you may need to run it through again.
7. Post-operation Maintenance :
- Turn Off and Clean Up: Once finished, turn off the machine and unplug it from power. Clean all parts thoroughly after each use to maintain hygiene and prolong equipment life.
Maintenance :
- Daily Cleaning: After each use, clean the machine thoroughly. Remove any residual flour from both chambers using a soft brush or vacuum cleaner designed for food-grade applications.
- Avoiding Moisture: Always store the machine in a dry environment to prevent rust and mold growth.
- Lubrication Schedule: Follow the manufacturer’s guidelines for lubrication frequency. Typically, lubricate bearings and gears every 100 hours of operation or as recommended.
- Type of Lubricant: Use food-grade lubricants that are safe for use in food processing equipment to avoid contamination.
- Check Blades and Screens: Inspect blades for sharpness and wear. Dull blades can affect milling efficiency. Replace them if they show significant wear.
- Repairs by Qualified Technicians: Any repairs should be performed by qualified technicians familiar with commercial milling equipment to ensure safety and compliance with industry standards.
