Brand : Generic (Imported)
A03 Manual 5-50 ml Volume Piston Essential Oil Cosmetics Lotion, Cream, Paste, Lip Gloss Cosmetic Filling Machines
SKU : DM-SV-20236316
MRP : ₹14950
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Short Description
SMART Heavy Duty Liquid and Paste Filler Machine
Filling Range 5-50 ml  Hopper Capacity 10 L
Operation Mode Manual
Country of origin: China
Description
The A03 Manual Filling Machine provides a cost-effective and portable solution for small-scale filling operations. Its manual operation makes it ideal for businesses with lower production volumes or those requiring flexibility in their filling process. The machine utilizes a piston mechanism to draw and dispense a precise volume of product, adjustable between 5 and 50 ml. The 10-liter hopper provides a sufficient reservoir for continuous manual filling. Constructed primarily of stainless steel, the machine is easy to clean and maintain, ensuring product purity. It features a single filling nozzle with a diameter of 2.5 mm, suitable for dispensing various liquid and semi-liquid formulations. The machine operates without electricity, making it versatile for different environments.

Features

 :
  • Manual Operation: Simple and direct control over the filling process.
  • Adjustable Filling Volume: Precisely dispenses volumes from 5 to 50 ml.
  • Stainless Steel Construction: Ensures durability, hygiene, and corrosion resistance.
  • Compact and Portable: Small footprint and lightweight design for easy relocation.
  • 10 Liter Hopper: Provides a decent capacity for manual filling tasks.
  • Single Filling Nozzle: With a 2.5 mm diameter for controlled dispensing.
  • ±2% Filling Accuracy: Offers relatively consistent volume dispensing.
  • No Power Required: Operates without electricity, enhancing portability.

Specification

 :
  • Product Type: Paste Filler
  • Brand: Generic (Imported)
  • Weight (Approx.) : 9.3 kg
  • Material: Stainless Steel
  • Temperature: Up to 200° Celsius (This likely refers to the material's temperature compatibility, not the machine's operating temperature, as it's manually operated and air-cooled)
  • Frequency: 50/60Hz (This specification seems irrelevant as the machine is manually operated and doesn't use electrical frequency)
  • Deviation: ±2% (Filling accuracy)
  • Hopper Capacity: 10 Liters (Approximate)
  • Nozzle Diameter: 2.5 mm
  • Cooling by: Air cooling (This likely refers to the machine not having active cooling components, as it's manually operated)
  • Operation Mode: Manual
  • Color: White (color may vary)
  • Filling Range: 5-50 ml
  • Dimension (L x W x H): 270 x 270 x 710 mm

    • Applications

     :

    This manual filling machine is suitable for a range of low to medium viscosity liquids and pastes in industries such as:

    • Cosmetics: Filling essential oils, lotions, creams, gels, lip gloss, small samples, etc.
    • Pharmaceuticals: Dispensing small volumes of liquid or semi-liquid medications, ointments.
    • Food & Beverage: Filling small quantities of sauces, honey, jams, flavorings.
    • Chemicals: Dispensing small amounts of certain non-corrosive liquids.
    • Laboratories: For dispensing precise volumes in experimental or small-scale production.

    Usage

     :
  • Setup: Place the machine on a stable and level surface. Ensure all parts are clean and properly assembled.
  • Material Loading: Pour the liquid or paste into the 10-liter hopper. Ensure the material is free of large particles that could block the nozzle or piston.
  • Volume Adjustment: Adjust the filling volume using the adjustment screw or mechanism on the machine to the desired quantity between 5 and 50 ml. This typically controls the stroke length of the piston.
  • Container Placement: Position the empty container under the filling nozzle.
  • Manual Operation: Operate the handle or lever to draw the product from the hopper into the cylinder and then dispense it into the container. The piston movement controls the filling volume.
  • Repeat: Continue placing empty containers and operating the handle until all desired containers are filled.
  • Cleaning: After use, disassemble and thoroughly clean all parts that came into contact with the product using appropriate cleaning solutions. Ensure all residue is removed.

    • Maintenance:

    Proper maintenance will ensure the longevity and accurate operation of the machine:

    • Daily Cleaning: After each use, disassemble and clean the hopper, cylinder, piston, and nozzle thoroughly with suitable cleaning agents. Rinse and dry all parts before reassembly.
    • Regular Inspection: Periodically inspect all components for any signs of wear, damage, or loose connections. Tighten any loose screws or fittings.
    • Lubrication: Lubricate the moving parts, such as the piston rod and any joints, with food-grade or appropriate lubricant as recommended by the manufacturer or as needed to ensure smooth operation.
    • Seal Maintenance: Check the piston seals regularly for wear or damage. Replace them if they are worn or cracked to prevent leaks and maintain filling accuracy.
    • Nozzle Cleaning: Ensure the nozzle remains free of blockages. Clean it regularly, especially if filling viscous materials.
    • Storage: When not in use, clean the machine thoroughly and store it in a clean, dry place.

    Precautionary Guidance:

    • Read Instructions: Carefully read and understand the operating instructions provided by the manufacturer before using the machine.
    • Material Compatibility: Ensure the filling material is compatible with the stainless steel components of the machine. Avoid filling highly corrosive substances that could damage the material.
    • Temperature Limits: While the specification mentions 200° Celsius, this likely refers to the temperature the material being filled can withstand. The machine itself is manually operated and air-cooled; avoid using it to fill extremely hot materials that could pose a safety risk.
    • Proper Assembly: Ensure all parts are correctly assembled before operation to prevent malfunctions or damage.
    • Gentle Operation: Operate the handle smoothly and avoid applying excessive force.
    • Cleaning Procedures: Use appropriate cleaning solutions and ensure they are thoroughly rinsed off to prevent contamination of subsequent fillings.
    • No Electrical Hazards: As this is a manual machine, there are no direct electrical hazards associated with its operation. However, ensure the surrounding environment is safe.
    • Maintenance Schedule: Adhere to a regular maintenance schedule to ensure the machine operates efficiently and reliably.

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