Brand : Generic (Imported)
High Speed Single Head 10-100ml Paste Filling Machine for Cream Filling  with SS Body
SKU : DM-OM-20234452
MRP :
₹41999
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Short Description
Heavy Duty Commercial Single Head 10-100 ml Paste Filling Machine
10-100 ml Filling Volume
600 Bottles/Hour Efficiency
Country of origin: China
Specification
  • Brand: Generic (Imported)
  • Weight (Approx.) : 23.9 kg
  • Body Material: Stainless Steel (SS)
  • Power Source: 220V
  • Phase: Single
  • Frequency: 50Hz
  • Filling Head: Single
  • Filling Volume: 10-100 ml
  • Hopper Capacity: 20 Liters (approximate, depends on material density)
  • Air Supply: 200 Liters Per Minute (LPM)
  • Air Pressure: 0.6 MPa
  • Efficiency: Up to 600 Bottles/Hour
  • Shipping: Delivered in 2 packages
    • Description
    The High Speed Single Head Paste Filling Machine is engineered for precise and rapid filling of liquid and semi-liquid products. Its single filling head streamlines the operation for smaller to medium batch sizes, achieving an efficiency of up to 600 bottles per hour. The machine's core mechanism relies on a positive displacement piston system, ensuring consistent and accurate volume dispensing. The 20-liter hopper provides a sufficient reservoir for continuous operation, although the actual capacity will depend on the density and flow characteristics of the material being filled. Operation requires a 220V single-phase power supply and a compressed air source with a flow rate of 200 LPM at a pressure of 0.6 MPa. The stainless steel body ensures compliance with hygiene standards and offers robust durability for long-term use.  

    Features

     :
  • Single Filling Head: Optimizes operation for efficient filling.
  • Adjustable Filling Volume: Precisely dispenses volumes between 10 and 100 ml.
  • Stainless Steel Body: Provides durability, hygiene, and corrosion resistance.
  • Pneumatic Operation: Requires compressed air for the filling mechanism.
  • High Efficiency: Capable of filling up to 600 bottles per hour.
  • 20L Hopper: Offers a substantial material reservoir for continuous filling (material-dependent).
  • User-Friendly Operation: Designed for relatively simple setup and operation.

    • Applications

     :

    This machine is well-suited for filling a variety of low to medium viscosity liquids and pastes, particularly in industries such as:

    • Cosmetics: Filling creams, lotions, gels, shampoos, conditioners, etc.
    • Pharmaceuticals: Dispensing ointments, gels, and liquid medications.
    • Food & Beverage: Filling sauces, pastes, honey, jams, and other similar consistency products (excluding grease).
    • Chemicals: Filling certain non-corrosive liquids and pastes.
    • Agrochemicals: Dispensing liquid fertilizers or pesticides (compatibility should be verified).

    Usage

     :
  • Setup: Ensure the machine is placed on a stable and level surface. Connect the machine to a suitable 220V single-phase power supply and a compressed air source capable of delivering 200 LPM at 0.6 MPa.
  • Material Loading: Pour the cream or paste to be filled into the 20-liter hopper. Ensure the material is free of large particles that could clog the filling nozzle.
  • Volume Adjustment: Set the desired filling volume (between 10 and 100 ml) using the adjustment mechanism provided on the machine. This usually involves adjusting a screw or dial that controls the piston stroke.
  • Bottle Placement: Position empty bottles or containers under the filling nozzle. The machine likely has a mechanism (manual or semi-automatic) for positioning the containers.
  • Operation: Start the machine. The piston will draw a predetermined volume of material from the hopper and dispense it into the container.
  • Repeat: Continue placing empty containers under the nozzle until the desired number of bottles are filled.
  • Cleaning: After use, thoroughly clean the hopper, filling cylinder, nozzle, and any parts that came into contact with the product. Follow the maintenance guidelines for proper cleaning procedures.

    • Maintenance:

    Regular maintenance is crucial for the longevity and optimal performance of the machine. Key maintenance tasks include:

  • Daily Cleaning: After each use, thoroughly clean all parts that come into contact with the filling material using appropriate cleaning solutions. Ensure all residue is removed to prevent clogging and contamination.
  • Regular Inspection: Periodically inspect all hoses, connections, and mechanical parts for any signs of wear, leaks, or damage. Tighten any loose fittings.
  • Lubrication: Lubricate moving parts as recommended by the manufacturer's manual. This helps to reduce friction and wear.
  • Piston and Seal Maintenance: Regularly check the piston and seals for wear or damage. Replace them as needed to maintain accurate filling volume and prevent leaks.
  • Air System Maintenance: Ensure the air compressor is functioning correctly and the air lines are free of moisture and debris. Drain the air compressor tank regularly.

  • Following Manufacturer's Guidelines: Always refer to the manufacturer's manual for specific maintenance schedules and procedures.

    • Precautionary Guidance:

    • Read the Manual: Thoroughly read and understand the manufacturer's operating manual before using the machine.
    • Electrical Safety: Ensure the machine is properly grounded and connected to the correct power supply (220V single phase, 50Hz). Avoid operating in wet environments.
    • Air Pressure: Do not exceed the specified air pressure (0.6 MPa).
    • Material Compatibility: This machine is specifically designed for cream filling and similar viscosity materials. Do not attempt to fill grease or highly viscous substances as this can damage the machine. Verify the compatibility of your filling material with the stainless steel components.
    • Personal Protective Equipment (PPE): Wear appropriate safety glasses and gloves during operation and cleaning.
    • Emergency Stop: Familiarize yourself with the location and operation of the emergency stop button.
    • Qualified Personnel: Any major repairs or complex maintenance should be performed by qualified technicians.
    • Cleaning Procedures: Use cleaning solutions that are compatible with stainless steel and the filling material. Ensure all cleaning agents are thoroughly rinsed off before using the machine again.
    • Moving Parts: Keep hands and other body parts away from moving parts during operation.
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