The Horizontal 5ml to 2000ml Liquid Filler Machine is a robust and efficient semi-automatic solution engineered for the accurate volumetric filling of various low to medium viscosity liquids. Featuring a single filling nozzle and an integrated conveyor belt system, this machine streamlines the filling process, enhancing productivity for small to medium-scale operations. Its horizontal design offers stability and ease of integration into existing production lines. Specifically suitable for handling products such as mustard oil, milk, buttermilk, and other similar liquid consistencies, this filler provides a reliable and consistent filling performance across a broad volume range.
Features
:Versatile Filling Range: Capable of accurately dispensing volumes from 5ml up to 2000ml, accommodating diverse packaging requirements.
Suitable for Multiple Liquids: Specifically designed for compatibility with mustard oil, milk, buttermilk, and other liquids with similar flow characteristics.
Semi-Automatic Operation: Strikes a balance between automation and manual control, requiring operator intervention for tasks like container placement and removal.
Single Filling Nozzle: Ensures focused and precise filling, minimizing spillage and maximizing accuracy.
Integrated Conveyor Belt: Facilitates a continuous filling process by transporting containers to and from the filling station, improving throughput.
Horizontal Design: Offers a stable and space-efficient footprint, allowing for easy integration into existing production setups.
Enhanced Efficiency: Automates the liquid dispensing process, leading to increased filling speeds and reduced manual labor.Applications
:This filling machine is ideally suited for businesses involved in the packaging of:
- Edible Oils: Particularly mustard oil.
- Dairy Products: Including liquid milk and buttermilk.
- Food and Beverage: Other low to medium viscosity liquid food products.
- Agricultural Products: Liquid fertilizers or similar products within the specified viscosity range.
- Small to Medium Scale Production: Suitable for operations seeking to automate their filling process without the investment of fully automatic systems.
Usage
:- Setup: Ensure the machine is placed on a stable and level surface. Connect the machine to the necessary power supply as per the manufacturer's guidelines.
- Calibration: Calibrate the machine to the desired filling volume (between 5ml and 2000ml) according to the product specifications and container size. This typically involves adjusting settings on the machine's control panel or mechanical adjustments.
- Loading: Place empty containers onto the conveyor belt.
- Filling Operation: As the containers move along the conveyor belt to the filling station, an operator initiates the filling cycle for each container. The machine will then dispense the pre-set volume of liquid through the single nozzle into the container.
- Discharge: Once filled, the containers continue along the conveyor belt for subsequent processes such as capping or sealing.
- Monitoring: The operator should continuously monitor the filling process to ensure accuracy and address any potential issues.
Maintenance:
- Regular Cleaning: After each production run, thoroughly clean all parts of the machine that come into contact with the liquid product, including the nozzle, filling cylinder, and conveyor belt. Use appropriate cleaning agents compatible with the product being filled. Rinse with clean water and ensure all parts are dried properly to prevent contamination and corrosion.
- Sanitization (if applicable): For products requiring stringent hygiene standards (e.g., milk), implement a regular sanitization protocol for all contact parts using approved sanitizing solutions.
- Lubrication: Periodically lubricate moving parts as per the manufacturer's recommendations to ensure smooth operation and prevent wear and tear. Use food-grade lubricants where necessary.
- Seal Inspection: Regularly inspect seals and O-rings for any signs of damage or wear. Replace them as needed to maintain proper sealing and prevent leaks.
- Conveyor Belt Maintenance: Keep the conveyor belt clean and ensure proper tension and alignment. Inspect for any signs of damage or wear and replace if necessary.
- Professional Servicing: Schedule periodic professional maintenance to ensure the machine operates optimally and to identify and address any potential issues before they lead to downtime.
Operator Training: Ensure that all personnel operating the machine are thoroughly trained on its proper operation, safety procedures, and emergency shutdown protocols.
Personal Protective Equipment (PPE): Operators should wear appropriate PPE, such as gloves and eye protection, to prevent contact with the liquids being filled.
Emergency Stop: Familiarize all operators with the location and operation of the emergency stop button. Ensure it is easily accessible and functional.
Electrical Safety: Ensure the machine is properly grounded and connected to a suitable power supply with appropriate safety measures in place. Avoid operating the machine with wet hands or in damp environments.
Moving Parts: Keep hands and clothing away from moving parts, such as the conveyor belt, during operation to prevent entanglement or injury.
Cleaning and Maintenance Safety: Always disconnect the machine from the power supply before performing any cleaning or maintenance procedures.
Spill Management: Have appropriate procedures and materials readily available to contain and clean up any spills promptly and safely.
Lockout/Tagout: Implement lockout/tagout procedures during maintenance to prevent accidental startup of the machine.
Regular Safety Checks: Conduct regular safety checks of the machine to identify and rectify any potential hazards.
Follow Manufacturer's Instructions: Always adhere to the operating and maintenance instructions provided by the machine manufacturer.
Delivery By: Jun 11 - Jun 13 
