This Masala Pulverizer Machine is used for grinding various materials into fine powder or particles. It consists of a chamber where the pulverization takes place and has a blower system which helps in transportation of material within the machine. This machine is equipped with a 2 HP single phase motor with chamber size of 8x4 inches (20.32 x 10.16 cm) and output capacity of 20 kilograms per hour making it perfectly suitable for commercial usage.
Features
:- High Efficiency : The Blower type pulverizer is designed to provide high efficiency in grinding materials, ensuring that the process is quick and effective.
- Airflow Mechanism : It utilizes a blower mechanism that helps in the transportation of the ground material, which aids in maintaining a consistent flow and reduces the chances of clogging.
- Low Maintenance : The design of blower type pulverizer requires minimal maintenance, which contributes to lower operational costs over time.
Applications
:- Food Processing Industry: Blower type pulverizer machines are commonly used in the food processing industry to grind grains, herbs, and spices into fine powders. These machines help in preparing food ingredients efficiently.
- Agricultural Industry: In the agricultural sector, blower type pulverizers are used for grinding grains and preparing animal feed. They play a crucial role in processing agricultural products for livestock.
- Small-Medium Scale Industries: Due to their compact design and versatility, these machines are suitable for small-medium scale industries that require efficient grinding of materials but have limited space available.
Usage
:1. Understand the Equipment :
Before operating the pulverizer, familiarize yourself with its components and functions. A typical commercial blower type pulverizer consists of:
- Feeding System: Where raw materials are introduced.
- Grinding Chamber: The area where the actual grinding occurs.
- Blower System: Responsible for moving the ground material out of the chamber.
- Collection Bag or Container: Where the pulverized material is collected.
2. Prepare Materials :
Prepare the materials you intend to pulverize:
- Size Reduction : If necessary, pre-cut larger materials into smaller pieces that can easily fit into the feeding system.
- Moisture Content : Ensure that materials are dry enough for effective grinding; excessive moisture can lead to clumping and inefficient processing.
3. Set Up the Machine :
Proper setup is crucial for optimal performance:
- Positioning : Place the pulverizer on a stable surface away from other equipment or flammable materials.
- Connect Power Supply : Ensure that the machine is connected to an appropriate power source.
4. Operating Procedures :
Follow these steps during operation:
- Start-Up Sequence: Turn on any necessary switches or controls as per manufacturer instructions. Allow the machine to reach operational speed before introducing materials.
- Feeding Materials: Gradually feed materials into the feeding system while monitoring performance. Avoid overloading as it can cause jams or reduce efficiency. Use a consistent feed rate for uniform particle size.
- Monitoring Performance: Observe the sound and vibration levels during operation; unusual noises may indicate issues with grinding or blockage. Check temperature levels if applicable; overheating can damage components.
5. Collection of Pulverized Material :
Once grinding is complete:
- Stop the Machine: Turn off all controls before attempting to collect material.
- Remove Collection Bag/Container: Carefully detach it from the machine, ensuring not to spill any contents.
Maintenance :
- Daily Cleaning: After each use, clean the exterior of the pulverizer to remove dust and debris. Use a soft brush or cloth.
- Lubricate Bearings: Follow the manufacturer’s recommendations regarding lubrication frequency and type of lubricant used.
- Electrical Connections: Inspect all electrical connections for corrosion or loose wires.
- Schedule Routine Checks: Create a maintenance schedule based on usage patterns to ensure timely interventions.
- Annual Inspections: Engage qualified technicians for comprehensive inspections annually to address any underlying issues not visible during routine checks.