10-100ml Single Nozzle Pneumatic High Density Cream Filler Machine
4.0 star
SKU: DAR-SH-2126
₹47000 (Including GST)
Get extra ₹705 Discount (On Checkout)
Delivery By: May 5 - May 7
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Short Description
This single-nozzle pneumatic cream filler machine, constructed from stainless steel, efficiently dispenses 10-100 ml of high-density liquids and creams with a 20-liter hopper, achieving up to 600 bottles per hour. Its pneumatic operation ensures accurate filling, making it ideal for various industries requiring tabletop viscous product filling.
Country of origin: China
Description
The 10-100ml Single Nozzle Pneumatic High Density Cream Filler Machine is a robust and efficient tabletop filling machine designed for dispensing viscous and high-density liquids and creams. Constructed primarily from stainless steel, it ensures hygiene and durability for use in various industries. The machine operates pneumatically, utilizing compressed air to accurately fill volumes ranging from 10 to 100 ml through a single filling nozzle. Its 20-liter hopper allows for a substantial supply of product, and with an air supply requirement of 200 LPM at 0.6 MPa, it can achieve an efficiency of up to 600 bottles per hour. The machine is powered by standard single-phase electricity (220V/110V, 50Hz).
Features
:
Stainless Steel Body:Ensures hygiene, corrosion resistance, and durability.
Pneumatic Operation: Provides consistent and accurate filling using compressed air.
Single Filling Head:Suitable for small to medium production batches.
Adjustable Filling Volume (10-100 ml): Offers versatility for various container sizes.
20 Liter Hopper Capacity: Allows for continuous operation without frequent refilling.
High Efficiency (Up to 600 bottles/hr): Increases productivity for filling tasks.
Tabletop Design: Compact and easy to integrate into existing workspaces.
Simple Operation: User-friendly controls for adjusting filling volume and speed.
Suitable for High Density Liquids and Creams: Specifically designed for viscous products.
Standard Power Supply: Compatible with common single-phase electrical systems.
Specification
:
Brand: Generic (Imported)
Weight (Approx.) : 50 kg
Body Material: Stainless Steel
Power Source: 220V/110V
Phase: Single
Frequency: 50Hz
Filling Head:Single Head
Filling Volume: 10-100 ml
Capacity of Hopper: 20 L
Air Supply: 200 LPM (Liters Per Minute)
Air Pressure: 0.6 Mpa (Megapascals)
Efficiency: Up to 600 bottles per hour (depending on product viscosity and operator speed)
Dimension (L x W x H): 64 x 33 x 32 inches
NOTE :This machine is not suitable for Grease filling.
Applications
:
This machine is ideal for filling a wide range of high-density liquids and creams in various industries, including:
Cosmetics: Filling creams, lotions, gels, and thick serums into bottles and jars.
Food and Beverage: Dispensing sauces, pastes, honey, jams, and other viscous food products.
Pharmaceuticals: Filling ointments, thick suspensions, and gels into containers.
Chemicals: Dispensing viscous chemicals, adhesives, and lubricants (ensure material compatibility with stainless steel).
Personal Care Products: Filling shampoos, conditioners, and thick body washes.
Usage
:
Setup: Place the machine on a stable tabletop surface. Connect the machine to a suitable power outlet (220V or 110V as per your local standard). Connect a compressed air line capable of delivering 200 LPM at a pressure of 0.6 MPa to the machine's air inlet.
Hopper Filling: Pour the product to be filled into the 20-liter hopper. Ensure the product is free of large particles that could clog the nozzle.
Volume Adjustment: Use the machine's control knobs or settings to adjust the desired filling volume between 10 and 100 ml. This is typically done by controlling the stroke length of the piston.
Container Placement: Position empty bottles or containers under the filling nozzle. Some machines may have adjustable nozzle height to accommodate different container sizes.
Operation: Activate the filling process using the foot pedal or automatic sensor (depending on the machine's features). The machine will draw product from the hopper and dispense the pre-set volume into the container.
Repeat: Remove the filled container and place a new empty one under the nozzle to continue the filling process. Adjust the filling speed as needed based on the product viscosity and desired output.
Maintenance:
Regular Cleaning: After each use, thoroughly clean all parts that come into contact with the product, including the hopper, filling nozzle, and dispensing cylinder. Use appropriate cleaning solutions based on the product being filled. Rinse with clean water and ensure all parts are completely dry before the next use.
Sanitization (if required): For industries with strict hygiene standards (e.g., food, pharmaceuticals, cosmetics), sanitize the machine parts after cleaning using approved sanitizing agents.
Check Air Connections: Regularly inspect the air hoses and connections for any leaks or damage. Ensure the air pressure is consistently at the required 0.6 MPa.
Lubrication: Periodically lubricate any moving parts as recommended in the machine's manual to ensure smooth operation and prevent wear. Use food-grade lubricant if the machine is used for food products.
Nozzle Inspection: Regularly inspect the filling nozzle for any blockages or damage. Clean or replace the nozzle as needed to ensure accurate filling.
Seal Inspection: Check the seals and O-rings in the filling cylinder and nozzle for wear or damage. Replace them as necessary to prevent leaks and maintain accurate filling volumes.
Follow Manufacturer's Instructions: Refer to the machine's manual for specific maintenance schedules and procedures recommended by the manufacturer.
Precautionary Guidance:
Read the Manual Thoroughly: Before operating the machine, carefully read and understand the manufacturer's instruction manual. Pay close attention to safety guidelines, operating procedures, and maintenance instructions.
Electrical Safety: Ensure the machine is connected to the correct voltage (220V or 110V) and that the power outlet is properly grounded. Avoid using damaged power cords or operating the machine in wet environments to prevent electrical shock.
Pneumatic Safety: Ensure the compressed air supply is clean, dry, and regulated to the specified pressure (0.6 MPa). Always disconnect the air supply before performing any maintenance or adjustments on the pneumatic components. Be aware of the potential hazards of pressurized air.
Material Compatibility: Verify that the materials of the machine (primarily stainless steel) are compatible with the product being filled. Some chemicals can corrode stainless steel.
Product Handling: Handle the product being filled according to its safety data sheet (SDS). Wear appropriate personal protective equipment (PPE) such as gloves, eye protection, and respiratory protection if necessary.
Hopper Safety: Do not overfill the hopper beyond its capacity (20 liters). Be cautious when adding product to avoid spills.
Moving Parts: Keep hands, hair, and loose clothing away from any moving parts of the machine during operation to prevent injury.
Emergency Stop:Familiarize yourself with the location and operation of the emergency stop button. Use it immediately in case of any malfunction or emergency.
Stability: Ensure the machine is placed on a stable and level surface to prevent it from tipping over during operation.
Maintenance Safety: Always disconnect the power and air supply before performing any cleaning, maintenance, or adjustments. Allow the machine to cool down if it has been in operation for an extended period.
Cleaning Procedures: Use appropriate cleaning solutions that are compatible with both the machine materials and the product being filled. Ensure all cleaning agents are thoroughly rinsed away.
Trained Personnel: Only trained and authorized personnel should operate and maintain this machine.
Noise Levels: Be aware that pneumatic machinery can generate noise. Consider using hearing protection if operating the machine for extended periods in a noisy environment.
Regular Inspections: Before each use, inspect the machine for any signs of damage, loose parts, or leaks. Do not operate the machine if any issues are found until they are properly addressed.
Lockout/Tagout: If performing extensive maintenance or repairs, follow proper lockout/tagout procedures to prevent accidental startup of the machine.