This Paste Filling Machine (100-1000ml) is a versatile and efficient solution for filling viscous and semi-viscous products into containers. Designed for medium-capacity production, this machine is widely used in industries such as food, cosmetics, pharmaceuticals, and chemicals. With adjustable filling volume and high precision, it ensures accurate and consistent results for a wide range of paste-like products. An apparatus used for packaging and filling containers with a paste or liquid product is called a paste filling machine. Small to medium-sized production runs are typically handled by single head machines, while semi-automatic machines may turn out larger batches faster. This machine is perfect for items like toothpaste, jams, and sauces; their normal sizes range from 100 to 1000 milliliters.
Features
:- Adaptability : This machine may be used for a wide range of paste products, from larger quantities of food items to small-batch cosmetics, thanks to its wide filling range of 100-1000ml.
- Semi-Automated Function : A balance between automation and manual control is made possible by this feature. Operators still have some hands-on control over the process; they can monitor and set the filling parameters.
- One-Head Configuration : For smaller manufacturing runs or newly established firms, this design is perfect. It provides a more affordable option than multiple-head machines.
- Application for Personalization : Customization options may include varying nozzle sizes, filling speeds, and extra features, depending on the particular model.
Usage
:Setup the Machine :
- Place the machine on a stable, flat surface.
- Ensure that all parts are securely assembled according to the manufacturer’s instructions.
Adjust the Filling Volume :
- Set the desired filling volume (between 100-1000 ml) using the adjustment knob.
Prepare the Paste :
- Ensure that the paste is at an appropriate viscosity for filling. If necessary, mix or dilute it to achieve optimal flow.
Fill the Hopper :
- Pour the prepared paste into the hopper of the machine, ensuring not to overfill.
Select Operating Mode :
- Choose between manual or automatic mode based on your production needs.
Start Filling Process :
- Press the start button or activate the foot pedal to begin filling.
- Monitor the process to ensure consistent filling and check for any clogs or issues.
Collect Filled Containers :
- Position containers under the nozzle to catch filled paste.
- Ensure containers are stable and aligned properly for accurate filling.
Maintenance :
- Daily Cleaning : To avoid product contamination and guarantee precise filling, thoroughly clean all contact surfaces, including the filling nozzle, piston, and container holding area. Steer clear of strong chemicals and use mild detergents.
- Regular Lubrication : To stop wear and tear, lubricate moving components including the piston, bearings, and gears with the proper lubricants. Observe the lubrication type and frequency recommendations provided by the manufacturer.
- Inspection of Wear Parts : Keep an eye out for wear and damage on wear parts such as pistons, o-rings, and seals. In order to avoid leaks and guarantee precise filling, replace them right away.
- Calibration and Adjustment : To ensure accuracy, periodically calibrate the filling volume and make adjustments to the machine's settings.
Applications
:- Food Industry : Packing sauces, jams, spreads, and other pastry items into jars, bottles, and pouches.
- Cosmetic Industry : Pouring creams, lotions, and other cosmetic pastes into tubes, jars, and bottles.
- Chemical Industry : Packing adhesives, sealants, and other viscous chemicals into containers.
- Pharmaceutical Industry : Packing medicines, creams, and other pastes into containers.