This imported, generic Automatic Liquid Filling Machine offers an efficient solution for dispensing a wide range of free-flowing liquids into containers. Featuring an integrated conveyor system, it automates the filling process, enhancing productivity and consistency. The machine boasts adjustable filling volumes (1 ml to 3000 ml) and speeds, along with an anti-dripping function to ensure clean operation. Its intelligent sensors facilitate precise filling based on container presence. With a compact design and relatively low weight, it's suitable for various production environments.
Features
:Automatic Filling: Automates the liquid dispensing process.
Conveyor Attached: Integrated 600 mm long conveyor for seamless container movement.
Wide Filling Range: Capable of filling volumes from 1 ml up to 3000 ml.
Adjustable Filling Speed: Allows customization based on liquid viscosity and desired output.
High Filling Accuracy: Achieves an accuracy of approximately ±1%.
Anti-Dripping Function: Prevents messy spills and ensures clean filling.
Intelligent Sensors: Uses sensors for automatic container detection and filling initiation.
Adjustable Sensor Distance: Offers flexibility in sensor positioning (0-5 mm induction distance, 10 mm intelligent sensor distance).
Compact and Lightweight: Weighing approximately 5.8 kg, it's relatively portable and easy to integrate.
Wide Voltage Compatibility: Operates on 110-220V, 50-60Hz power supply.
Free Fitting Stands: Comes with stands for convenient setup and positioning.
Suitable for Free Flow Liquids: Specifically designed for liquids with low viscosity. Specification
:- Product Type: Liquid Filler
- Brand: Mahalaxmi
- Weight (Approx.) : 5.8 kg
Brand: Generic (Imported)
Weight (Approx.): 5.8 kg
Voltage: 110-220 V, 50-60 Hz
Power: 60 Watt
Filling Flow Rate: 3.0 LPM (3000 ml)
Mini Filling Volume: 1 ml
Filling Accuracy: ±1%
Conveyor Size: 600 mm (L) * 81 mm (W)
Filling Nozzle Diameter: Approximately 7 mm
Filling Speed: Adjustable
Anti-Dripping Function: Available
Intelligent Sensor Distance: 10 mm
Distance of Intelligent Induction: 0-5 mm
Maximum Temperature: 60°C (Note: This likely refers to the maximum temperature of the liquid being filled)
Suitable Bottle Size: Maximum height of 100 mmApplications
:This automatic liquid filling machine is suitable for a range of industries that require precise filling of free-flowing liquids, including but not limited to:
- Food and Beverage: Filling sauces, juices, water, oils (low viscosity).
- Cosmetics: Filling lotions, toners, liquid soaps.
- Pharmaceuticals: Filling liquid medications, solutions.
- Chemicals: Filling certain low-viscosity chemicals (ensure material compatibility).
- Agriculture: Filling liquid fertilizers or pesticides.
Usage
:- Setup: Place the machine on a stable surface using the provided free-fitting stands. Ensure the conveyor is correctly positioned.
- Connect Power: Plug the machine into a compatible power outlet (110-220V).
- Prepare Liquid: Ensure the liquid to be filled is free-flowing and within the machine's temperature limitations (maximum 60°C).
- Adjust Filling Volume: Set the desired filling volume using the machine's control panel (specific method not provided, refer to the user manual).
- Adjust Filling Speed: Set the appropriate filling speed based on the liquid's viscosity and desired throughput.
- Position Containers: Place empty containers onto the conveyor belt.
- Sensor Adjustment (if needed): Adjust the intelligent sensor distance to ensure proper detection of the containers.
- Start Operation: Turn on the machine. The conveyor will move the containers to the filling nozzle, and the sensor will trigger the filling process.
- Monitor: Observe the filling process to ensure accuracy and consistency. Make adjustments as needed.
- Collection: Filled containers will move along the conveyor for collection.
Maintenance:
- Regular Cleaning: After each use, especially when handling different liquids, thoroughly clean the filling nozzle, liquid pathways, and conveyor belt to prevent contamination and clogging. Use appropriate cleaning solutions compatible with the materials being filled.
- Check Connections: Periodically inspect all electrical and mechanical connections for tightness and wear.
- Nozzle Inspection: Regularly check the filling nozzle for any blockages or damage. Clean or replace as necessary.
- Sensor Cleaning: Gently clean the intelligent sensors to ensure accurate detection.
- Lubrication (if applicable): If the conveyor or other moving parts require lubrication, follow the manufacturer's recommendations.
- Storage: When not in use, store the machine in a clean and dry environment.
- Refer to Manual: Always consult the user manual provided by the manufacturer for specific maintenance instructions and schedules.
Free Flow Liquids Only: This machine is designed for free-flowing liquids. Do not attempt to fill viscous or particulate-containing liquids as this may damage the pump and affect performance.
Temperature Limits: Do not fill liquids exceeding the maximum temperature of 60°C.
Electrical Safety: Ensure the machine is properly grounded and connected to a compatible power source. Avoid operating in wet or damp environments.
Material Compatibility: Ensure that the liquid being filled is compatible with the materials of the machine's components (e.g., nozzle, tubing). Incompatibility can lead to corrosion or damage.
Operator Safety: Keep hands and other body parts away from moving parts during operation. Use appropriate personal protective equipment (PPE) if necessary, depending on the liquid being filled.
Overfilling: Monitor the filling process to prevent overfilling, which can lead to spills and waste.
Emergency Stop: Familiarize yourself with the location and operation of any emergency stop mechanisms.
Maintenance Safety: Always disconnect the power supply before performing any maintenance or cleaning tasks.
User Manual: Read and understand the user manual thoroughly before operating or maintaining the machine.
Intended Use: Use the machine only for its intended purpose of filling liquids. Avoid using it for any other applications.