The High Speed Weighing Filling Machine is a robust, floor-mounted solution engineered for the efficient and accurate automated packaging of dry, free-flowing granular materials. Fabricated from high-grade stainless steel to ensure durability and hygienic operation, this system integrates an advanced multi-tasking i3 processor to facilitate rapid and precise weighing within a 10 to 3000 gram capacity. The machine achieves a packaging rate of 6 to 12 cycles per minute, contingent upon the characteristics of the material being processed. Featuring a single discharge port with interchangeable nozzle configurations (large and small), the system offers adaptability to diverse packaging formats. The material hopper provides substantial capacity, accommodating approximately 40 kg of rice or 26 kg of flour. It is critical to note that this equipment is specifically designed for non-hygroscopic and non-cohesive granular materials and is unsuitable for products with moisture content or sticky powder consistency.
Features
:- Durable and hygienic stainless steel construction.
- Broad weighing range from 10 to 3000 grams.
- Production rate of 6-12 cycles/minute (material dependent).
- High weighing accuracy of approximately $\pm$2 grams (material dependent).
- High-capacity hopper: ~40 kg (rice), ~26 kg (flour).
- Integrated multi-tasking i3 processor for optimized speed and precision.
- Single discharge nozzle with interchangeable large and small apertures.
- Configurable voltage input: 220V / 130W (factory adjustable to 110V).
Usage
:1. Setup the Machine :
- Place the machine on a stable, flat surface.
- Ensure that it is connected to a power source and that all components are securely attached.
2. Adjust the Filling Volume :
- Set the desired filling volume between 10 to 3000 grams using the control panel.
- Calibrate the machine if necessary, following manufacturer instructions for accuracy.
3. Prepare the Granules :
- Ensure that the granules you intend to fill are clean and free from moisture.
- Place the granules in the hopper of the machine.
4. Start the Filling Process :
- Activate the machine using the start button or switch.
- The machine will automatically dispense the set amount of granules into containers or bags placed below.
5. Monitor and Adjust :
- Keep an eye on the filling process to ensure consistency and accuracy.
- Make any necessary adjustments to settings if inconsistency occur.
Maintenance Protocol:
- Implement a regular cleaning schedule for the hopper, discharge mechanism, and weighing platform to prevent material accumulation and maintain operational accuracy. Utilize dry, non-abrasive cleaning implements.
- Conduct periodic inspections of all mechanical components for wear, misalignment, or damage. Adhere to the manufacturer's recommendations for lubrication of moving parts.
- Verify the integrity and security of all electrical connections, ensuring they are free from contaminants and moisture.
- Perform routine calibration of the weighing system to guarantee sustained accuracy. Refer to the equipment's technical documentation for the prescribed calibration procedures.
- Address any performance anomalies or malfunctions promptly. For complex issues, consult qualified service personnel.
Applications
:This automated weighing and filling machine is specifically engineered for the precise dispensing of dry, free-flowing granular commodities, including but not limited to:
- Legumes (e.g., lentils, beans, peas)
- Rice varieties
- Wheat grains
- Other free-flowing granular products
Precautionary Statements:
This equipment is strictly unsuitable for materials exhibiting any degree of moisture content. The introduction of moist substances can lead to clogging and potential damage to the internal mechanisms.
The processing of cohesive or sticky powder formulations is prohibited. These materials will impede the free flow required for accurate dispensing and may cause operational failure.
Verify that the input power supply is compatible with the machine's specified voltage rating (220V or 110V).
Exercise caution to prevent contact with moving parts during operation to avoid potential injury.
Do not exceed the maximum permissible load capacity of the hopper.
Always isolate the machine from the power source prior to undertaking any maintenance or cleaning procedures.
Operate the equipment in a dry, well-ventilated environment to mitigate the risk of electrical hazards or material degradation.
Adhere strictly to all safety guidelines and operational instructions outlined in the accompanying user manual.
In the event of unusual noise or operational irregularities, immediately cease operation and consult a certified technician for diagnosis and repair.