Brand : Generic ( Made in India )
5 HP Impact Puveriser for Commercial Grinding Purpose
SKU : TI-IP-39822
MRP :
₹134875
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Short Description
Commercial Impact Pulveriser 
5Hp Motor 

Country of origin: India
Specification
  • Brand: Generic ( Made in India )
  • Weight (Approx.) : 100 kg
  • Material : Mild Steel
  • Motor power - 5HP
  • Suitable for : Grinding Masalas, Grains.

Description
This compact and robust impact pulverizer machine is designed for efficient grinding and pulverization of various dry, non-abrasive to moderately abrasive materials. Constructed primarily from Mild Steel (MS) for strength and cost-effectiveness, it features an integrated motor, making it a self-contained and ready-to-operate unit ideal for small to medium-scale operations where a fine to coarse powder output is required.

Features

 :

Here are the key product features of an Impact Pulverizer with an integrated motor, based on the typical characteristics of such a machine, especially considering the specifications previously mentioned (0.5 HP, 100 kg, MS material):

1. Impact Grinding Mechanism: 

Utilizes high-speed rotating hammers or beaters to shatter and pulverize dry materials through repeated impact and attrition. Efficient for processing fibrous, crystalline, and moderately hard substances.

2. Integrated Electric Motor: Comes with a pre-installed motor (e.g., 0.5 HP, as previously specified) for direct operation.

3. Mild Steel (MS) Construction: 

Fabricated primarily from durable Mild Steel. Offers high structural strength and resistance to operational wear and tear.

4. Compact and Manageable Design: Relatively small footprint, making it suitable for spaces with limited area.

5. Adjustable Product Fineness: Equipped with an internal screen or sieve (often interchangeable) that determines the final particle size of the pulverized material.

6. Versatile Application: Capable of grinding a wide range of dry materials including grains for animal feed, certain agricultural by-products, non-corrosive chemicals, and some non-food-grade spices.

7. Ease of Operation: Generally simple to operate with straightforward controls for starting and stopping.

8. Maintenance Simplicity: 

Designed for relatively easy access to the grinding chamber for cleaning and inspection of hammers/sieves.

Applications

 :

An Impact Pulverizer with a 0.5 HP motor, weighing 100 kg, and made of Mild Steel (MS) is a compact and versatile machine suited for various small to medium-scale grinding operations. 

Here are the primary applications of this product:

  1. Animal Feed Processing:

    • Grain Grinding: Pulverizing grains like maize, barley, sorghum, and various cereals into a finer consistency for animal feed formulations (poultry, cattle, fish feed).

    • Roughage Reduction: Grinding dried fodder, hay, or other agricultural residues to improve digestibility for livestock.

  2. Agricultural By-product Processing:

    • Biomass: Grinding materials like dried leaves, wood sawdust, coconut shells, or other fibrous agricultural waste for various uses like composting, briquetting, or as a base material.

    • Seed Grinding: Pulverizing certain types of seeds (e.g., oilseeds for initial crushing, or specific seeds for powder form).

  3. Specific Spice Grinding (Coarser or Non-Food Grade):

    • While stainless steel is preferred for fine food-grade spices, an MS impact pulverizer can be used for coarser grinding of certain spices, or for spices intended for non-human consumption (e.g., some herbal preparations for animals, or industrial uses of spices).

    • Examples might include dried chilies for industrial extraction or certain types of barks and roots.

  4. Chemicals and Minerals (Non-Corrosive):

    • Pigments and Dyes: Grinding dry, non-abrasive pigments and dyes for various industrial uses.

    • Non-Metallic Minerals: Processing soft to medium-hard non-metallic minerals like chalk, clay, gypsum, or certain types of activated carbon into powder form.

    • Fertilizers: Pulverizing certain dry fertilizer components.

    • Carbon Products: Grinding carbon black or similar materials.

  5. Small-Scale Industrial and Commercial Applications:

    • Laboratories and R&D: For sample preparation or small-batch grinding of various dry materials for testing and research.

    • Refractory Materials: Grinding certain refractory components or ceramics in a limited capacity.

Usage

 :
The usage of an Impact Pulverizer with a 0.5 HP motor, weighing 100 kg, and made of Mild Steel (MS), involves a straightforward process for size reduction of various dry materials. Its design prioritizes efficiency for small to medium-scale operations.
Step 1 :  Pre-Operation Setup
Placement: Position the pulverizer on a stable, level surface. Ensure there's adequate space around the machine for feeding materials, collecting the finished product, and for safe operation and maintenance.
  • Power Connection: Connect the machine to a suitable electrical outlet. Given the 0.5 HP motor, it will likely operate on a standard single-phase power supply, common in domestic or small commercial settings. Ensure the voltage and current match the motor's requirements.
  • Cleanliness: Before starting, especially for the first use or when switching between different materials, inspect the grinding chamber, feeding hopper, and discharge chute to ensure they are clean and free from any residual material or foreign objects.
  • Material Preparation :
  • Dryness is Crucial: Ensure the material to be pulverized is absolutely dry. Moisture can lead to clogging, reduce grinding efficiency, strain the motor, and result in a pasty output that won't pass through the sieve.
  • Pre-Breaking (if needed): For larger lumps or very tough materials, a preliminary coarse breaking or chopping might be necessary to ensure the material fits into the feeding hopper and doesn't overload the 0.5 HP motor.

Step 2 : Operating the Pulverizer:

  1. Secure Collection: Place a suitable collection bag, bin, or drum under the discharge chute to receive the pulverized material. Ensure it is securely positioned to prevent spillage.

  2. Start the Motor: Switch on the main power button. The 0.5 HP motor will start, and the hammers/beaters inside the grinding chamber will rapidly accelerate to their operating speed.

  3. Controlled Feeding: Begin feeding the pre-prepared dry material into the input hopper gradually.  A steady, controlled flow is essential. Overloading can cause the motor to bog down, lead to jamming, reduce grinding efficiency, and potentially cause damage.

  4. Grinding Process: As the material enters the high-speed grinding chamber, it is repeatedly struck by the rotating hammers and against the chamber walls. 

  5. Monitoring: During operation, listen for any unusual sounds . Observe the flow of material and the output. If the machine sounds strained or clogs, stop feeding immediately and investigate.

Step 3 : Post-Operation and Maintenance:

  1. Continuous Operation (for batches): Continue feeding material until the entire batch is processed or the hopper is empty.

    1. Switch Off: Once grinding is complete, turn off the main power switch and allow the machine to come to a complete stop.

    2. Cleaning:

      • Disconnect Power: Always unplug the machine or switch off the main power supply before any cleaning or maintenance.

      • Remove Residual Material: Open the grinding chamber (if accessible) and thoroughly clean out any remaining powder or material buildup using brushes, cloths, or compressed air.

      • Clean Sieve/Screen: Remove and clean the sieve to ensure consistent performance for future use.

      • MS Consideration: As the machine is made of Mild Steel, it's particularly important to keep it dry after cleaning to prevent rust. If wet cleaning is necessary (which is generally avoided for MS unless absolutely required), ensure all parts are completely dried immediately.

    3. Inspection: Regularly inspect the hammers/beaters and the grinding chamber liner for wear and tear. 

    4. Storage: Store the machine in a dry, clean environment to protect the MS from moisture and corrosion when not in use.

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